Fabricators Corner

Joined
Sep 28, 2020
Messages
119
Location
dirtyjerz
How does one explain condensation on the surface of steel after using induction heaters long before a arc is struck? Steel is porous on a microscopic level, right? If the ambient air has any amount of humidity in it what will the porous steel do with that moisture in the air?
This was my line of thought. Sure metal itself doesn't absorb water but in a humid environment, what's to stop little teeny tiny bits of air (containing relatively high humidity here) from getting stuck in the little pores and micro imperfections at the surface or anywhere between the rod and inert gas from the torch. Or creating a little oxidization on the outermost parts of the filler rod. And i'm not saying enough to fuck up the weld, but ever so slightly enough to get a slight dullness to the weld and not quite that glassy look like i've noted i only really see guys in the southwest be able to consistently get. I see dudes in socal or arizona posting mild steel welds on their truck done in a driveway that almost look like stainless and they say they've only been welding a few years but i have yet to find any guys in NJ doing the same even with 30years under their belt, close but not the same. Again this is all anecdotal and i'm open to changing my mind if i see a good point or a better explanation but i could totally see a 40-80% humidity difference year round having this effect yanno mayn
 
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Stairgod

Two bad decisions away from buying a bulldozer
Joined
Apr 22, 2019
Messages
2,453
High humidity may very well factor into the quality of a weld. More moisture means more possible hydrogen inclusion. But none of us here are welding on precision parts that will see high stresses in service( nuclear reactor type shit). A small amount of surface moisture is truly only going to be a problem at the very start of a weld. As the weld puddle moves along and pushing it's heat ahead of it, any surface moisture will be cooked off before it can be an inclusion issue.
The only welds I have done on my truck that I consider even remotely critical were the ones on my knuckles when I reinforced them. And they got a pre and post heat treatment to equalize stresses and all but eliminate any chances of hydrogen inclusion.
None of my welds will ever be Gram worthy. I am not that good of a welder. But I damn sure try my best to make sure that none of them ever fail in service. And I am lucky to have a 30+ year track record in that department.
 

weekendclimber

I can't spell.
Joined
Dec 2, 2018
Messages
21
Location
Seattle
Got jealous of my buddies new rogue fab notcher, so tried to copy said, still needs a lot of detail work and some parts to order but...
I've thought a ton about doing this, but I'm also a tool hoarder and don't really have a use for one right now :-D
 

Alex Fleming

Owner at Sherpa Equipment Co.
Joined
Oct 7, 2018
Messages
159
Age
26
Location
Fort Collins, CO
Here is a project I have been very slowly working on for the daily/tow pig. Starting to like where it's going. I really started this project with absolutely no idea what to do, just an idea based on staring at it too long.

Wanted it to be factoryesc, and not look like garbage. I hate the cattle killer bumpers for these trucks and the factory one hangs down so low.

50994982492_4d77373be4_c.jpg50994170903_120493205f_k.jpg50994982437_fa511641b5_k.jpg50994869941_f32541c359_c.jpg50994869881_0de63968f9_k.jpg50994978167_dfd374f83d_c.jpg50994166303_106a47c221_c.jpg50994865261_7672e34c08_c.jpg50994865276_8a857b9657_c.jpg50994978227_559629d05d_c.jpg50994963972_29cd4a9f1e_c (1).jpg50994851356_d5e9df9737_c.jpg

Still need to get the plastic portion mounted in some fashion to either the winch plate or the truck. Then make some fog light brackets for some Baja Designs Squadrons because those factory lights are not great and the lightbar is aggressive. Also need to pick up a winch and fill the winch plate. Lastly do some clean up work and plate the frame ends in some form or fashion. I was going to run a lower tube along the bumper itself but Id honestly rather keep it low pro how it is now. Idk though...

Much better than this monstrosity it used to have.
49838379866_d9047847bf_c.jpg

Thanks for reading about my mediocre fab work. That's all for now folks.
 

kasnerd

Danny's Red Headed Step Child
Joined
Aug 15, 2019
Messages
4,791
Here is a project I have been very slowly working on for the daily/tow pig. Starting to like where it's going. I really started this project with absolutely no idea what to do, just an idea based on staring at it too long.

Wanted it to be factoryesc, and not look like garbage. I hate the cattle killer bumpers for these trucks and the factory one hangs down so low.

View attachment 34094View attachment 34106View attachment 34105View attachment 34104View attachment 34103View attachment 34101View attachment 34100View attachment 34099View attachment 34098View attachment 34097View attachment 34096View attachment 34095

Still need to get the plastic portion mounted in some fashion to either the winch plate or the truck. Then make some fog light brackets for some Baja Designs Squadrons because those factory lights are not great and the lightbar is aggressive. Also need to pick up a winch and fill the winch plate. Lastly do some clean up work and plate the frame ends in some form or fashion. I was going to run a lower tube along the bumper itself but Id honestly rather keep it low pro how it is now. Idk though...

Much better than this monstrosity it used to have.
View attachment 34107

Thanks for reading about my mediocre fab work. That's all for now folks.

but but but now you can't fish off the front of the truck or do Titanic reenactments...

nice work. much better! lighter/faster/stronger
 

Itaro

Seriously, FJB
Joined
Oct 5, 2018
Messages
13,115
Here is a project I have been very slowly working on for the daily/tow pig. Starting to like where it's going. I really started this project with absolutely no idea what to do, just an idea based on staring at it too long.

Wanted it to be factoryesc, and not look like garbage. I hate the cattle killer bumpers for these trucks and the factory one hangs down so low.

View attachment 34094View attachment 34106View attachment 34105View attachment 34104View attachment 34103View attachment 34101View attachment 34100View attachment 34099View attachment 34098View attachment 34097View attachment 34096View attachment 34095

Still need to get the plastic portion mounted in some fashion to either the winch plate or the truck. Then make some fog light brackets for some Baja Designs Squadrons because those factory lights are not great and the lightbar is aggressive. Also need to pick up a winch and fill the winch plate. Lastly do some clean up work and plate the frame ends in some form or fashion. I was going to run a lower tube along the bumper itself but Id honestly rather keep it low pro how it is now. Idk though...

Much better than this monstrosity it used to have.
View attachment 34107

Thanks for reading about my mediocre fab work. That's all for now folks.
That looks like it has a widow’s walk egad
 
Joined
Sep 28, 2020
Messages
119
Location
dirtyjerz
I wanna know how they do such long welds in one go without warping anything. Quite a few 8+ in welds in there and it all looks straight still
 

kasnerd

Danny's Red Headed Step Child
Joined
Aug 15, 2019
Messages
4,791
I used to work with a guy that now works at Mason Motorsports, Mike Robinson @mikerobfab. Extremely talented welder. Mason Motorsports only hires the really good ones it looks like
i also follow him on the insta. crazy good.
 

Dukestaco

Stirring the pot 24/7
Joined
Oct 3, 2018
Messages
7,481
Location
Tucson
Here is a project I have been very slowly working on for the daily/tow pig. Starting to like where it's going. I really started this project with absolutely no idea what to do, just an idea based on staring at it too long.

Wanted it to be factoryesc, and not look like garbage. I hate the cattle killer bumpers for these trucks and the factory one hangs down so low.

View attachment 34094View attachment 34106View attachment 34105View attachment 34104View attachment 34103View attachment 34101View attachment 34100View attachment 34099View attachment 34098View attachment 34097View attachment 34096View attachment 34095

Still need to get the plastic portion mounted in some fashion to either the winch plate or the truck. Then make some fog light brackets for some Baja Designs Squadrons because those factory lights are not great and the lightbar is aggressive. Also need to pick up a winch and fill the winch plate. Lastly do some clean up work and plate the frame ends in some form or fashion. I was going to run a lower tube along the bumper itself but Id honestly rather keep it low pro how it is now. Idk though...

Much better than this monstrosity it used to have.
View attachment 34107

Thanks for reading about my mediocre fab work. That's all for now folks.
Haw many people did that front porch accommodate. Like the new one mucho better.
 
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