Flying Burrito Runner

AssBurns

will wheel for beer
Staff member
Joined
Oct 1, 2018
Messages
7,959
Age
31
Location
Yucaipa, CA
Since last trip out I noticed a little movement in the front end, figuring it might be a worn bushing. I knew it was something I needed to fix but had to find where it was coming from first.
While airing down in the driveway to go for an afternoon run, I noticed the coilover bolt backed out. Told my wife and to hang tight for about an hour while I get it fixed. Like we always say, a 1 hour project quickly turns to a 3 hour project and a trip to a few hardware stores to find the right part. The first hardware store didn’t have long enough bolts in stock (just my luck). Second was Home Depot and their hardware selection blows. Drove to the Yucaipa Ace Hardware and they had just about everything besides what I needed. A few blocks up the street was Do It Best Lumber, which had exactly what I needed.

Since the bolt didn’t want to come out from the back, I couldn’t use a EZ-Out bit to pull it all the way through. So I backed it out as far as I could, then welded a long driver bit to it and drove it out the way it went in. Took me a bit to figure out a plan but once I came up with a plan, it worked out perfect.

My guess the cause of failure is the bolt didn’t have the correct shoulder length, and put the weakest part of the bolt dead center of the shock eyelet. While I was at it, I “upgraded” the hardware to socket head bolts rather than the pesky 12pt bolt that requires a super low profile (aka ground down) socket to get to the bolt. All fixed and managed to still get out for a couple hours of fun in the dirt. Took the kids bikes and let them ride around the big pad in front of this abandoned military building from many decades ago.


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Joined
Jun 10, 2019
Messages
5,861
Since last trip out I noticed a little movement in the front end, figuring it might be a worn bushing. I knew it was something I needed to fix but had to find where it was coming from first.
While airing down in the driveway to go for an afternoon run, I noticed the coilover bolt backed out. Told my wife and to hang tight for about an hour while I get it fixed. Like we always say, a 1 hour project quickly turns to a 3 hour project and a trip to a few hardware stores to find the right part. The first hardware store didn’t have long enough bolts in stock (just my luck). Second was Home Depot and their hardware selection blows. Drove to the Yucaipa Ace Hardware and they had just about everything besides what I needed. A few blocks up the street was Do It Best Lumber, which had exactly what I needed.

Since the bolt didn’t want to come out from the back, I couldn’t use a EZ-Out bit to pull it all the way through. So I backed it out as far as I could, then welded a long driver bit to it and drove it out the way it went in. Took me a bit to figure out a plan but once I came up with a plan, it worked out perfect.

My guess the cause of failure is the bolt didn’t have the correct shoulder length, and put the weakest part of the bolt dead center of the shock eyelet. While I was at it, I “upgraded” the hardware to socket head bolts rather than the pesky 12pt bolt that requires a super low profile (aka ground down) socket to get to the bolt. All fixed and managed to still get out for a couple hours of fun in the dirt. Took the kids bikes and let them ride around the big pad in front of this abandoned military building from many decades ago.


View attachment 50635View attachment 50636View attachment 50637View attachment 50638View attachment 50639

a day in the life
 

Dukestaco

Stirring the pot 24/7
Joined
Oct 3, 2018
Messages
7,479
Location
Tucson
Since last trip out I noticed a little movement in the front end, figuring it might be a worn bushing. I knew it was something I needed to fix but had to find where it was coming from first.
While airing down in the driveway to go for an afternoon run, I noticed the coilover bolt backed out. Told my wife and to hang tight for about an hour while I get it fixed. Like we always say, a 1 hour project quickly turns to a 3 hour project and a trip to a few hardware stores to find the right part. The first hardware store didn’t have long enough bolts in stock (just my luck). Second was Home Depot and their hardware selection blows. Drove to the Yucaipa Ace Hardware and they had just about everything besides what I needed. A few blocks up the street was Do It Best Lumber, which had exactly what I needed.

Since the bolt didn’t want to come out from the back, I couldn’t use a EZ-Out bit to pull it all the way through. So I backed it out as far as I could, then welded a long driver bit to it and drove it out the way it went in. Took me a bit to figure out a plan but once I came up with a plan, it worked out perfect.

My guess the cause of failure is the bolt didn’t have the correct shoulder length, and put the weakest part of the bolt dead center of the shock eyelet. While I was at it, I “upgraded” the hardware to socket head bolts rather than the pesky 12pt bolt that requires a super low profile (aka ground down) socket to get to the bolt. All fixed and managed to still get out for a couple hours of fun in the dirt. Took the kids bikes and let them ride around the big pad in front of this abandoned military building from many decades ago.


View attachment 50635View attachment 50636View attachment 50637View attachment 50638View attachment 50639
Is that from an Icon Coill over. I had that happen a while back. and just heard a clunk backing out of the driveway today. Might have to take a look at it.
 

AssBurns

will wheel for beer
Staff member
Joined
Oct 1, 2018
Messages
7,959
Age
31
Location
Yucaipa, CA
Dealt with that at least 3 times. Always got the Icon bolt to replace it with. Last time got a socket head cap screw and ground it down like you. Now it’s Dannys problem.
View attachment 50749
Looks like yours didn’t have a shoulder on it at all. Sketch. I’m guessing that’s why we have had failures. Luckily I didn’t have to grind down the socket head bolt at all. Fit pretty tight but was perfect. I thought I was going to need to grind it down.
Did you get a shouldered screw when you replaced it last?
Is that from an Icon Coill over. I had that happen a while back. and just heard a clunk backing out of the driveway today. Might have to take a look at it.
It’s from a the pre-Icon days of Donahoe Racing.
 

Airdog

Did Your Mom
Joined
Oct 5, 2018
Messages
543
The bolt thru the top cap has to be flush on both sides to get thru the hole on the top of the coil bucket on the tacoma… that’s why I had to grind the head down some. Dont remember if it was shouldered or not. Grabbed one from work that work is all I did. Danny can take a peek since he has them now.
 

AssBurns

will wheel for beer
Staff member
Joined
Oct 1, 2018
Messages
7,959
Age
31
Location
Yucaipa, CA
Yeah looks like you have quite a bit less meat on the top hat for a longer/shouldered bolt. You’d definitely have to find a longer bolt with the correct shoulder length then cut it down as needed to meet the overall length constraints.
@4runner DOA’s problem now. lol
 

4runner DOA

Hold my beer
Staff member
Joined
Oct 2, 2018
Messages
15,898
Location
OC
Yeah looks like you have quite a bit less meat on the top hat for a longer/shouldered bolt. You’d definitely have to find a longer bolt with the correct shoulder length then cut it down as needed to meet the overall length constraints.
@4runner DOA’s problem now. lol

He wasn't kidding. Those are the shocks I'm putting on the Tacoma haha..
 

AssBurns

will wheel for beer
Staff member
Joined
Oct 1, 2018
Messages
7,959
Age
31
Location
Yucaipa, CA
I rebuilt the front shocks last weekend and while I was in there I shaved the internal spacer down 1/2" to make the shocks "extended travel". Since the BeerRunner is taking too long to get back to me, I ordered some new SPC UCA's to replace the stock ones for two reasons;
One so I can actually get more down travel. Upper ball joint is the limiting factor right now. Limit straps are keeping that from being the actual metal on metal limit.
Two because my bushings in the UCA are shot. Starting to get some real noticeable slop on the passenger side.
 

AssBurns

will wheel for beer
Staff member
Joined
Oct 1, 2018
Messages
7,959
Age
31
Location
Yucaipa, CA
Made a whip mount for the new whip this morning. Kept it pretty simple and just tapped into the running lights.
This whip is so much heavier than my last one that I’m pretty nervous about it ripping my spoiler off the damn hatch. My last whip never had an issue through the years of abuse. When I finally broke it, I drove through my garage and broke the whip off instead of the spoiler. Only way to find out is to go for a run and see what happens haha

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Joined
Sep 25, 2021
Messages
262
Location
Roaming
Looking good! Dude just ordered an orange buggy whip with extra bright! also White strobe at the tip...only thing missing is the IFSOR flag. Let me get one of them! Although mines is 8 ft and bumper mounted so she goin be long...
 

4runner DOA

Hold my beer
Staff member
Joined
Oct 2, 2018
Messages
15,898
Location
OC
Looking good! Dude just ordered an orange buggy whip with extra bright! also White strobe at the tip...only thing missing is the IFSOR flag. Let me get one of them! Although mines is 8 ft and bumper mounted so she goin be long...

His flag was a one off he did for himself.
 
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