Transgo Shift Kit Writeup (the poor mans IPT valve body)

Theblackflag

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Moving this over from T4R.org for those looking to get rid of the granny shifting transmissions we have. In the original thread I talk a lot about supercharging, I still have not done that and even without the supercharger I am very glad I did this upgrade. It makes everything much more predictable in how the truck drives and after over 20k miles with it I have nothing but good things to say.

So in the time that I have owned my 4runner I have always wanted to supercharge it. Living at 6000 feet and pulling a mountain pass every day; the added power would be very nice. But after reading through Gadget’s sight and seeing other peoples issues with the auto trans and the supercharger not being good playmates, I have decided I will not supercharge unless I do something to beef up the transmission. If I’m going to spend close to three grand on a supercharger from Magnuson and another grand in fueling upgrades I’m not going to just ignore a notorious weak link. But despite that philosophy, I just have never been able to justify having IPT or Level 10 rework the valve body especially since I’m doing half the labor removing it from the truck. Don’t get me wrong they are both great companies and they are very helpful people, but 600+ dollars for a few hours labor and a couple springs is just outrageous. So I’ve been searching for an alternative and I believe I may have found it in the transgo 340-HD2 reprogramming kit. From what I have read in Dirtyfingers build thread and on some jeep forums the kit seems to work very well and produce the same results as IPT’s valve body upgrade. And for 100 dollars and a day’s worth of work it sure beats 600 and a week waiting on shipping. The only problem was that there is hardly any info on the thing besides a few jeep forums and some crappy youtube videos of a guy in a Lexus, so I’m planning on fixing that with the write up and some before and after videos. Hopefully this will help others that are looking to increase the performance of their 3rd gen auto trans without paying in body parts.
Parts Needed:
Optional Parts Are In Red.
• Transgo 340-hd2 kit (available here)
• Upper and lower valve body gasket (available at the dealer or online here)
• Trans Pan Gasket (available here)
• ATF Fluid (I chose Valvoline Max Life because that’s what AutoZone had at the time.)
• Transmission Assembly Lube makes reinstalling valve body way easier (available here)
Transmission Sump Filter (I decided I did not need this since I have a magnefine inline filter.)
Tools Needed:
• Drain Pan for all the ATF and a container that allows you to tell how much you drained out
• Cardboard slip sheets if you care about your floor
• Lots of rags (use something that doesn’t produce a lot of lint or you may have major issues)
• 3/8 drive ratchet
• Inch pound torque wrench
• 10 mm socket, 14mm socket, 12mm socket, 8mm socket, 12mm deep socket
• Razor blade
• Putty knife or thin screwdriver
• Wire brush
• Red or green scotch brite
• 3 and 12 inch extensions
• Cordless drill or drill press
• Needle nose pliers
• Ziplocs to keep track of the bolts
• Funnel
Before you begin:
I’m providing this write up as a guide, I am not responsible for anything you do, crack the valve body open and drop the check balls everywhere? that's on you. Proceed at your own risk. Also the kit provides you the choice of race or truck shifts. I am choosing to go with the truck shifts but depending on the results I may change to the race shifts at a later time. Now with that out of the way let’s get to the good part.
Procedure:
1. First you will want to disconnect the negative battery terminal and remove the bolt that anchors the transmission dipstick to the motor. (the bolt is pictured below.)
IMGP0004 by Phoenix Black, on Flickr
2. Second you will want to place the vehicle up on jack stands to give yourself some extra room to work (you’re going to need it; I also had to disconnect the sway bar to get more room to remove the pan.)
3. Next you will want to drain out the fluid in the pan. You will want to keep it in a container that will allow you to know how much fluid to replace. (I used a 2.5 gal jug that I had on hand.)
This looks like a good sign, nice and red and no bad smells.
IMGP0011 by Phoenix Black, on Flickr
4. Next put the drain bolt back in the pan to keep the mess down and begin to remove the 19 pan bolts. I used a criss cross method to avoid warping the case or pan. You are going to have to find a way to break the seal of the stock gasket. I used a narrow scraper and hammer. (Go ahead and place these bolts in a Ziploc so that you don’t lose them.)
Here it is without the pan.
IMGP0008 by Phoenix Black, on Flickr
5. Once you have the pan off make sure you have your drain pan under the trans because it will continue dripping fluid.
6. Go ahead and remove the sump filter and set it and the bolts aside.
Sump filter removed
IMGP0012 by Phoenix Black, on Flickr
7. You will now remove the valve body from the truck by removing the wiring, feed tubes (on older models like my 98), kick down cable (if you have one, newer models don’t), and all of the bolts. I used a criss cross method to avoid warping (you could also use a cordless impact gun to speed up the process.) Also be sure to make a template to keep track of the bolts because they are different lengths. The valve body will also have some weight to it so be prepared and don’t let it fall.
The template I made for the bolts.
IMGP0016 by Phoenix Black, on Flickr
Trans without the valve body.
IMGP0019 by Phoenix Black, on Flickr
Sorry about the blurriness, my camera got drenched in atf when I pulled the valve body.
8. Next go ahead and remove the accumulator pistons being sure to keep track of which one goes where as the springs are specific to each one. (I won’t detail which springs go where because they are very clear in the instructions.)
Stock accumulators:
IMGP0020 by Phoenix Black, on Flickr
Modified accumulators:
IMGP0027 by Phoenix Black, on Flickr
Note:
As a side note it was at this point that I took the opportunity to remove all of the old pan sealant remnants on the pan and case, clean up the pan magnets, and install the bung for the trans temp gauge I was also installing. Here is a link that has pictures of what it should look like all cleaned up.
And here is the bung welded in.
IMGP0031 by Phoenix Black, on Flickr
I actually ended up having to move the bung because it was hitting the feed tube and not letting the pan fit back on, oops. So here is where it sits now.
IMGP0036 by Phoenix Black, on Flickr
9. Now back to the install. Clean up the valve body and clear off plenty of space on the bench and disassemble the valve body exactly as the directions included with the kit indicate how to and get ready for the scary part of drilling holes in the separator plate.
That should do it for the disassembly part, and I’m sure you all can guess what comes next…
 

Theblackflag

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10. So once you get the valve body open you are going to see the innards of the two sides. Be careful to not drop any of the check balls or retainers out there are a lot of them and they arent all the same.
Here is what the inside of the valve body looks like
IMGP0032 by Phoenix Black, on Flickr
IMGP0033 by Phoenix Black, on Flickr
With the separator plate removed
IMGP0034 by Phoenix Black, on Flickr
11. Go ahead and clean up the separator plate and follow the kit's directions as for what holes to drill. (Just take your time and make sure you are drilling the right hole because some of them don’t look exactly like the diagram but you can tell it’s the right one. It is pretty straightforward)
12. After you have the holes drilled set the plate to the side and go over the upper half of the valve body very closely and change the check ball locations according to the directions (I only had to remove one).
13. Now move to the lower valve body section and disassemble the indicated valve and swap out the spring
a. I didn’t take any pictures of this because it is very straightforward and there wasn’t much to show but I think [MENTION=83885]Dirtyfingers[/MENTION] has a picture of the valve in his build thread.
14. Once you have the necessary changes made to the valve body, clean up the mating surface making sure it is free of debris and transmission fluid.
15. Now place the new valve body gaskets on and reassemble the two halves in the reverse of how you took them apart.
16. Reinstall the bolts into the valve body and torque them to 55 INCHpounds.
All back together
IMGP0035 by Phoenix Black, on Flickr
17. Now that you have the valve body modified and the accumulator springs changed the rest is very straightforward. You will basically reverse your steps to remove the valve body making sure to torque the bolts securing the valve body to 80 INCH pounds. (This is when the assembly lube and another set of hands come in very helpful to get everything lined up.)
18. Finally replace the pan and torque the bolts to 65 INCH pounds, and put the new fluid in, start the car and put it through all the gears, check the fluid, and then go drive it and enjoy!
New shift solenoids
IMGP0040 by Phoenix Black, on Flickr
All buttoned up
IMGP0044 by Phoenix Black, on Flickr
Here is the glowshift gauge I installed
IMGP0045 by Phoenix Black, on Flickr
Results and final thoughts:
Stock 0 to 60 time: 14.6 seconds
Modified 0 to 60 time: 14.2 so really no change.
Overall I am very happy with the results of the kit. Even though the actual acceleration times are basically the same it feels so much faster and connected. Under wot accelerations it holds the gear right up to redline and then instantly shifts into the next (it really makes you wish there was more power), it doesn’t feel soft or disconnected like before. Under normal driving however it is almost unchanged except for holding each gear about 500 rpms longer, the 1 – 2 shift will take some getting used to though because you actually feel the trans shift now. As far as the downshifts go, they are much improved, it doesn’t feel like the trans coasts for half a second before it goes down, you step on the gas and it immediately drops a gear and goes, and when you manually downshift it is smooth but quick. And for the temp, I don’t really know where my temp was before I did this because I didn’t have a gauge, but on my initial test drive it was 80 degrees outside and driving the snot out of it I was only able to get the trans temp in the pan up to 170. (I am running a B&M 20268 with the stock cooler bypassed.) Looking back on this I would defiantly do it again, but I think for a daily driver the race shifts would be too firm, I am very happy with the truck shifts. Seriously though, If you hate the stock grandma shift and aren’t afraid of getting a shower in atf and taking your time being very meticulous and clean this kit really is for you. The savings are so worth it ($500 in my case), the directions make it very straight forward, the tech support at transgo is top notch, and it really is just time consuming. I was able to finish this in a day taking my time and lots of pictures and finished with absolutely no problems. If you guys have any more questions feel free to ask and if any of you are in the Bozeman area and would like to drive it for yourself let me now.
I will also post an update on this after I get to put some more miles on it in the next few weeks and a video of before and after wot shifting once I get them off my phone.
Some useful links:
IPT video for installing valvebody
IPT written install instructions
Valve body explanation and closer look
Explanation of the valve body mod
 

AssBurns

will wheel for beer
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Thanks for sharing this! I really would like to do this.
Would you still recommend truck or race for someone like me that is pretty hard on my truck and I don’t daily drive it anymore.
 

Theblackflag

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Id still go with the truck shifts. If I was never in 4 low Id go with the race shift but that's obviously not the case. In 4 low under throttle, the truck shifts will throw you into the seat and kick you in the ass pretty hard. The nice thing though is that it is predictable now so you can let off let it shift and get back into it smoothly. So before the kit, I could never tell when it would shift from 1st to 2nd in 4 low. Sometimes it would be at 2000 rpm other times it would be at 4500. Now its consistently at 2500 everytime unless Im really romping on it.
 

AssBurns

will wheel for beer
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Id still go with the truck shifts. If I was never in 4 low Id go with the race shift but that's obviously not the case. In 4 low under throttle, the truck shifts will throw you into the seat and kick you in the ass pretty hard. The nice thing though is that it is predictable now so you can let off let it shift and get back into it smoothly. So before the kit, I could never tell when it would shift from 1st to 2nd in 4 low. Sometimes it would be at 2000 rpm other times it would be at 4500. Now its consistently at 2500 everytime unless Im really romping on it.
Good to know! Thanks! I can’t wait to do this
 
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